Vulcanization Machine XLB1500x1000x11-1600ton

We can customize the different hydraulic vulcanizing press.The induction heating plate , vaccum cover, vacuumizing can be custommized.Hydraulic Vulcanizing Press with standard heting plateHydraulic Vulcanizing Press with induction heating plateHydraulic Vulcaniizng Press with vacuum coverHydraulic Vulcanizing Press (vacuumizing)  Alligator Vulcanizing Press1. Hydraulic vulcanizing press XLB1500x1000x11-1600tonQuantity of heating plates: 12pcs      Quantity of floor: 11 floorsThe sizes of plates:1500х1000x65mm     The Heating of plates: steam heating,  steam pressure is 0.7MPa      The max.: 160°C.Parallelism and planeness: ≤0,09 mm    Roughness of a working surface of plates: Ra≤1.6a (2.5 μm)  Regulation of temperature with accuracy:  ±3°CThe maximal effort of compression of plates: 1600 tonsMax. Pressure of plate per square centimeter: 106.67kg/cm2     The effort press should be adjustable:       from 10 up to 1600 tonsCourse / diameter of the basic plunger/ QYT.: 1650mm / ? 800mm, 2pcsGleam between plates: 150mmHigh pressure pump and power of motor: 1pc / 15.0KW    Automatic control (Siemens PLC and touch screen): Automatic control with pressure, exhaust and vulcanizing time by PLC; Automatic tempetature by temperature controller; automatic clamping and opening; automatic alarm and stop at the end of vulcanizing.   Dimension: ~L1500 x W1800 x H5400mmWeight: 70ton      Speed and time of heating plate clamping: ~12mm / Sec,   2-3'Speed and time of heating plate opening:  ~12 mm / sec,   2-3'Structure of press: column structure, 6 columns, 4pcs - ? 230mm + 2pcs - ? 250mm  2.  Hydraulic vulcanizing prss with vaccum cover   XLB2500x1700x1-1000ton

Technology parameter		Hydraulic vulcanizing press XLB2500x1700x1-1000ton
Quantity of heating plates,  pc		two pcs
Quantity of floor		one floor
The sizes of plates		2500х1700x90mm
The Heating of plates		electrical heating, 100KW/pc x 2pcs = 200KW
The max. t°C.		250°C.
Parallelism and planeness		≤0,09 mm
Roughness of a working surface of plates		Ra≤1.6a (2.5 μm)
Regulation of temperature with accuracy		±3°C
The maximal effort of compression of plates, tn.		1000 tons
Max. Pressure of plate per square centimeter		23.5kg/cm2
The effort press should be adjustable		from 10 up to 1000 tons
Course / diameter of the basic plunger, mm.		650mm / ? 400mm,  4pcs
Gleam between plates, mm.		Max.850mm, Minimal 200mm
High pressure pump / power of motor, kw.		2pcs / 15.0KW
Accelerating cylinder		2pcs
Automatic control		Automatic control with pressure, exhaust and vulcanizing time by PLC; Automatic tempetature by temperature controll; automatic clamping and opening; automatic alarm and stop at the end of vulcanizing. The other electric appliances are Chinese brand.
SIEMENS  PLC, touch screen
SCHNEIDER AC sensor and circuit breaker
OMROM temperature controller
Dimension, mm		~left-right 2900 x front-behind 1800mm x H 4000mm
Weight, tn.		~70ton
Speed and time of heating plate clamping		~30 mm / sec – 60 mm / Sec
Speed and time of heating plate opening		~90 mm / sec
Vacuum chamber		one vacuum chamber
Height of caccum chamber (thickness of mold)
Table for mold		1PC
Structure of press		column type structure, 4 columns,  ? 180mm

 3. Alligator Vulcanizing press   XLE3500x600x3- 1000ton

Technology parameter		Alligator vulcanizing press XLE3500x600x3-1000ton
Quantity of heating plates,  pc		four pcs
Quantity of floor		three floors
The sizes of plates		top plate and bottom plate：3500х 600x 70mm ； two middle plates: 3500х 600x 80mm
The Heating of plates		steam heating
The max. t°C.		160°C.
Parallelism and planeness		≤0,09 mm
Roughness of a working surface of plates		Ra≤1.6a (2.5 μm)
Regulation of temperature with accuracy		±3°C
The maximal effort of compression of plates, tn.		1000 tons
Max. Pressure of plate per square centimeter		47.6kg/cm2
The effort press should be adjustable		from 10 up to 1000 tons
Course / diameter / QTY. of the basic plunger		840mm / ? 360mm / 5pcs
Gleam between plates, mm.		280mm
High pressure pump		1pc
Low pressure pump		2pcs
Motor power		3pcs,  5.5KW + 5.5KW + 11KW
Automatic control		Automatic control with pressure, exhaust and vulcanizing time by PLC; Automatic tempetature by temperature controller; automatic clamping and opening; automatic alarm and stop at the end of vulcanizing.
(Siemens PLC and touch screen)
Dimension, mm		~L3500 x W2500 x H3900mm
Weight, tn.		~40ton
Speed and time of heating plate clamping		~14 mm / Sec,   60"
Speed and time of heating plate opening		~25 mm / Sec,   35"
Structure type of press		Alligator type, the thickness of frame: 60mm, 10pcs
Table		There a set of moving table on every heating plate,including two slideways and one supporting plate.
		The table can be pushed out and pulled in via the slideway.

4.Vulcanizing press THP-V-350-3RT-2-S  (Vacuumizing)Delivery time: 100daysMain technical parameter3.1 Model no. TYC-V-18-3RT-2-S-PCD3.2 Two press and one hydraulic system3.3 Force: 350ton3.4 Diameter of plunger: ? 18”(460 mm)3.5 Size of heating plate: 700x700 mm3.6 Max.course: 250 mm3.7 Main oil cylinder: Single driving with auxiliary cylinder3.8 Heating method: electric pipe                                    

A. Press
A-1.structure		Four column structure
A-2.force		350ton
A-3.main oil cylinder		single driving with auxiliary cylinder
A-4.diameter of plunger		?18”(460mm)
A-5.Max.course		250 mm
A-6.Max.opening		300 mm
A-7.size of heating plate:		700x700 mm
A-8.heating plate		Up heating plate and bottom heating plate
A-9.heting method		Electric pipe
A-10.vacuum cover		Up fix
A-11.open method		up type: tilting 45° ,  400mm/ST
		Middle type: 250mm/ST
		Eject product: 150mm/ST
		Down type: fix in bolster plate
		Air cylinder in left side and right side(bolt)
A-12. rising speed of main oil cylinder
Low speed		1-4mm/sec. adustable
High speed		80mm/sec.
A-13. declining speed
Low speed		1-4mm/sec. adustable
High speed	80mm/sec.
B. consist
B-1.press		Double press
B-2.main motor		One
B-3.oil pressure pump		Two
B-4.vacuum pump		One
B-5.controll cabinet		One

 

C. oil pressure system
C-1.pressure switch	Double connect
C-2 other valve	Taiwan
C-3. solenoid valve	SUNNY
C-4. pressure flow valve	yes
D. vacuum system
D-1.vacuum meter	yes
D-2.vacuum pump	VC-100
E. electric control system
E-1.PLC	OMRON
E-2.touch screen	Fuji
E-3.temperature controller	OMRON
E-4.alarm system	Up and down alarm system
E-5.preheating timer	Set it in touch screen
E-6.operating switch	TE
E-7. solenoid switch	TE
F. precision
F-1.parallel degree of heating plate	0.05mm(every 300mm)
F-2.temperature	±4°C
G. power source
G-1.specification	AC: 380	V: 50 HZ

5. Vulcanizing press XLB400x400x1-50ton

Description	Vulcanizing Press XLB400x400x1-50ton
Quantity of floor	1
Quantity of heating plate	2pcs ,  inductions heating plates
Size of upper/bottom heating plates	400mm x 400mm x 75mm a through hole (? 50mm) in the center of top heating plate
Heating method of heating plate Heating power	Electric heating  3kw /pc x 2pcs =6kw
The maximal effort of compression of plates	50ton
The effort press should be adjustable	From 5 ton-50 ton
Max. Pressure of plate per square centimeter	32kg/cm2
The max temperature	250°C
Regulation of temperature with accuracy	±1°C
Gleam between plates, mm.	450mm
Course/diameter of the basic plunger	450mm / 200mm
Oil cylinder	1pc
Moving speed of heating plate	12mm / S
Clamping time	37”
Parallelism and planeness	≤0.06 mm
Roughness of a working surface of heating plates	Ra≤1.6a (2.5 μm)
Structure	4pcs Column structure, diameter of column- ?50mm
High and low pressure combination Pump / power of motor	1pc / 2.2kw
Automatic control PLC - Siemens The Other electrical appliance - China brand.	Automatic clamping, exhaust and open; PLC control the pressure, vulcanizing time, exhaust time and exhaust times; temperature meter control temperature; automatic alarm when vulcanization finish.
Weight	~ 1300kg
Dimension	~ L1300x W500x H1500mm

6. Vulcanizing press XLB700x700x1-100ton

Description	Vulcanizing Press XLB700x700x1-100ton
Quantity of floor	1
Quantity of heating plate	2pcs ,  inductions heating plates
Size of upper/bottom heating plates	700mm x 700mm x 75mm a through hole (? 50mm) in the center of top heating plate
Heating method of heating plate Heating power	Electric heating  6.3kw /pc x 2pcs =12.6 kw
The maximal effort of compression of plates	100ton
The effort press should be adjustable	From 5 ton-100 ton
Max. Pressure of plate per square centimeter	20.4kg/cm2
The max temperature	250°C
Regulation of temperature with accuracy	±1°C
Gleam between plates, mm.	600mm
Course/diameter of the basic plunger	600mm / 300mm
Oil cylinder	1pc
Moving speed of heating plate	12mm / S
Clamping time	50”
Parallelism and planeness	≤0.06 mm
Roughness of a working surface of heating plates	Ra≤1.6a (2.5 μm)
Structure	4pcs Column structure, diameter of column- ?76mm
High and low pressure combination Pump / power of motor	1pc / 2.2kw
Automatic control PLC - Siemens The Other electrical appliance - China brand.	Automatic clamping, exhaust and open; PLC control the pressure, vulcanizing time, exhaust time and exhaust times; temperature meter control temperature; automatic alarm when vulcanization finish.
Weight	~ 2500kg