The automatic liquid filling machine servo type consists ofa basic structure, a product transmission belt with an adjustable guide, amaterial storage tank, a pneumatic bottle stopping facility, SERVO-based ServoLiquid Filling Pumps, Servo Liquid Filling Nozzles, a safety polycarbonateenclosure (optional), an electrical panel, a motor, a PLC and HMI, and an ACdrive. A high-low liquid level sensor in the tank is an added advantage.
We Are Manufacturers Different Type Of Machine ForLiquid Like. High Viscous Liquid / Viscous Liquid Servo Piston Filler MachineIs Suitable For Fill Viscous Liquids Like Viscous Products – Tomato Paste,Ketchup, Jams, Fruit Juices, Vegetable, and Mineral Oils Into a Glass, PetBottles, Metallic Or Plastic Containers, Bottle, and Jars. All Viscous LiquidsAnd Capping, Induction Sealer, And Labeling/Sleeve Applicator Line MachineryAre Listed Below For Applications And Industry Installation By HarikrushnaMachines Pvt. Ltd., To Pack The Liquid In Different Shapes And Sizes Of BottlesFor Eg. Beverages, Cosmetics, Food, And Pesticides.
Salient Features:
1) The machine is manufactured or developed followingGMP standards.
2) The unit is compact and versatile in design.
3) The structure is made of SS 304.
4) Rigid, vibration-free construction for trouble-freeperformance.
5) The servo liquid filling machine has a unique designwith German technology.
6) The contact parts, such as the filling nozzle andfilling pump, are made of SS 316.
7) The pharma- and food-grade PVC-breading tubes areused for liquid filling.
8) Drain the tray around the machine platform.
9) Drip tray under the conveyor.
10) Easy to clean the base of the machine.
11) The storage tank is automatically controlled usinghigh- and low-level sensors.
12) The machine is supplied with easy to clean inbuiltstorage tank.
13) The drain valve below the filling tank &collection tray provides for flushing purposes.
14) Auto control valve for the suction line at theplant.
15) Filling is based on a diving system wherein nozzlesgo inside the bottle and fill it with the desired volume, and nozzles come outof the bottle.
16) A pneumatically (air) operated cylinder performsthe diving and blocking of the products.
17) The air pressure indicator attached to the machineindicates a fault with the low pressure of the air supply.
18) A servo-powered filling pump that can quickly suckmaterial from the storage tank to the nozzle end. This facility is for cleaningfilling lines and the filling pump. The same function applies to all of thepumps together as well as to individual pumps.
19) An easy-to-use PLC for adjusting fill volume.
20) Each Filling head can be operated & monitoredthrough PLC individually.
21) An air-operated NRV is connected to the dischargeline.
22) Each filling head can work independently.
23) No spare parts are required for different productsizes or fill volumes.
24) Product changeover time is too low due to lessusage of mechanical parts such as syringe sets, gears, chains, chain wheels,mechanical seals, etc.
25) If there is no product during the filling process,the machine automatically stops and indicates HMI.26) With the help of a PLC-controlled on-and-off valve,the machine maintains the level of fill material. If the fill level falls belowa certain level, the system will automatically stop and display a low-levelfault signal on the HMI screen.
27) After the filling process is complete, there is noneed to remove the storage tank for cleaning. This cleaning process can be donevery quickly with the help of a drain valve.
28) All faults that occur during the operation of themachine, like low air pressure, low liquid level, no sample product forfilling, etc., are displayed on the HMI.
29) PLC modes are user-friendly.30) Due to the minimal usage of mechanical components,less maintenance is required.
Technical Specification:
Model: HMPL–PRE–RBF
1) Product MOC: GLASS/PET/HDPE Bottles/Jars
2) Liquid Filling Volume: 50 ml to 5000 ml PET/HDPEBottles/Jars
3) Output Speed: 20 to 120 Bottles / Minute (Speeddepends upon fill volume, the viscosity of liquid Product neck & shape)
4) Liquid Filling Accuracy: ± 1 Gram
5) Direction of Movement: Left to Right
6) Filling Head: 4 / 6 / 8 / 10 / 12 Heads
7) Working Height: 875 ± 50 mm Adjustable
8) Power Consumption: 2.5 KVA
9) Power Supply: Three Phase + Neutral + Earthing / 415V AC / 50 Hz
10) Air Supply: 4 to 6 Kg/Cm2
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